The Key to Exceptional TPU Product Quality: Revonox^® U-5068L’s Excellent Initial Color and Thermal Yellowing Resistance

Initial Color: The Primary Factor of Product Appearance
In the application of thermoplastic polyurethane (TPU) materials, color is a crucial factor that influences consumer purchasing decisions. Bright colors not only attract attention but also symbolize product quality. The value of stable initial color lies in showcasing a pristine, new appearance for TPU products.

How Does Appearance Color Affect the Market?

With increasing market competition, consumer demands for products are becoming higher. Color is not only about aesthetics but also represents brand image and product quality. In high-end markets, such as automotive films and electronic product casings, consistent and long-lasting color stability is essential. Revonox^® U-5068L (U-5068L) is a heat stabilizer specifically designed for TPU, ensuring that TPU products maintain color stability even after multiple thermal processes or in high-temperature environments.

Why Choose Revonox^® U-5068L?

Initial Color Stability: U-5068L significantly inhibits yellowing (Yellow Index) during TPU synthesis, even in high-temperature environments of 200°C to 250°C required for twin-screw polyurethane synthesis, greatly reducing yellowing caused by reactions with moisture and oxygen.

Comparison of Initial Color Test Results:

• Heat Stabilizer A: Initial YI value of 2.8
• Heat Stabilizer B: Initial YI value of 2.2
• Revonox^® U-5068L: Initial YI value of only 1.7

Superior Anti-Yellowing Ability After 96 Hours of Thermal Aging Test

In a rigorous 120°C heat aging test for 96 hours, U-5068L exhibited the lowest ∆E. This indicates that U-5068L's performance in inhibiting thermal yellowing of TPU is significantly ahead of market competitors, maintaining the color stability of TPU materials even under harsh conditions.

Advantages of Choosing a Low Initial Color:

• Enhance Product Appearance and Target High-End Markets: Providing TPU materials with low initial color and excellent thermal stability ensures that products remain aesthetically pleasing, meeting the stringent requirements of high-end application markets such as automotive films and electronic product casings.
• Increase Production Efficiency and Reduce Costs: By minimizing reprocessing and waste due to color issues, production costs are reduced, and efficiency and product competitiveness are improved.

Revolutionizing TPU Processing: The Power of Revonox^® U-5068L in Excellent MFI Control

Why Stable MFI Matters

A stable MFI is more than just a number; it’s a measure of molecular weight stability in polymers, directly influencing the physical properties of TPU. By incorporating Revonox^® U-5068L during the synthesis phase, manufacturers can achieve unparalleled MFI control, empowering TPU to withstand the rigors of subsequent processing stages. This makes Revonox® U-5068L an indispensable heat stabilizer for high-performance TPU applications.

Tackling the Challenges of Edge-Trim Reclamation

As sustainability becomes a priority, edge-trim reclamation is increasingly common in TPU production. However, this eco-friendly practice poses significant challenges for MFI control:

• Maintaining Physical Integrity: Repeated processing during edge-trim reclamation can lower molecular weight, reducing viscosity and increasing MFI. This leads to compromised mechanical properties, such as tensile strength and toughness.
• Optimizing Processing Conditions: Fluctuations in MFI complicate the setting of processing conditions, reducing efficiency and increasing rework and waste. Consistency across different production batches also becomes difficult to achieve.
• Preventing Unintended Cross-Linking: Multiple high-temperature processes during reclamation can trigger side reactions like cross-linking, creating ultra-high molecular weight polymers and irreversible crystalline points.

The Competitive Edge of Revonox^® U-5068L

To demonstrate the superior performance of Revonox^® U-5068L, we conducted extensive extrusion experiments. The results speak for themselves:

• Exceptional MFI Stability: Compared to other heat stabilizers (A, B, and C), Revonox^® U-5068L showed the lowest MFI variation after three extrusions. This exceptional control ensures TPU stability throughout multiple processing cycles.
• Outperforming Competitors: While other stabilizers like product C (a phosphorus-based secondary antioxidant) also showed promise, they come with potential hydrolysis issues for polyester TPU. Revonox^® U-5068L, on the other hand, excels without these drawbacks.

Revonox^® U-5068L’s superior MFI control capabilities protect TPU’s physical properties during repeated thermal processing, reducing structural degradation and enhancing both processing performance and product quality. This makes Revonox^® U-5068L the top choice for any high-performance TPU application.

Revonox^® U-5068L: Maintaining TPU's Good Hydrolytic Resistance and Reducing Crystalline Points

The stability of hydrolysis resistance of thermoplastic polyurethane (TPU) materials is crucial for ensuring product durability. Revonox^® U-5068L (U-5068L) is a highly efficient and versatile TPU thermal stabilizer designed to maintain excellent color and physical properties without compromising TPU's good hydrolytic resistance. Additionally, U-5068L is one of the few thermal stabilizers on the market that can effectively inhibit the generation of crystalline points (fisheye defects) in TPU, which is of great industrial value in the production of TPU films thinner than 50 um.

How Revonox® U-5068L Provides Good Hydrolytic Resistance for TPU

TPU polymers are prone to hydrolysis in acidic and water-rich environments, where the resulting acidic substances further act as catalysts, accelerating the hydrolysis reaction and damaging the molecular structure, making TPU brittle. Research on the thermal stability of TPU processing has found that secondary phosphite antioxidants, such as phosphite esters, provide excellent color and physical stability during processing (such as synthesis or compounding). However, phosphite esters slowly absorb moisture from the air and self-hydrolyze, producing phosphorous acid, which further catalyzes the hydrolysis of polyester-type TPU. From the consumer's perspective, this results in a sticky surface on polyester-type TPU products, leading to TPU material cracking over time and ultimately losing its physical properties.

Industrially, this issue is usually addressed by adding anti-hydrolysis agents, but this significantly increases formulation costs. The use of Revonox® U-5068L provides TPU with color and physical stability without affecting its good hydrolytic resistance.

How Revonox® U-5068L Reduces the Generation of Crystalline Points

Crystalline points are a common technical challenge in the processing of thermoplastic polyurethane (TPU) films. During the synthesis of TPU, side reactions produce excessive high molecular weight polymers, known macroscopically as crystalline points or fisheye defects, causing granular or arrowhead-shaped blemishes in TPU films. Revonox^® U-5068L effectively inhibits side reactions during the TPU polymerization process, significantly reducing the generation of crystalline points and ensuring stable film production to meet the strict requirements of the high-end market.

Revonox^® U-5068L is a comprehensive TPU processing thermal stabilizer that meets all the requirements needed for TPU synthesis, including color and physical stability, without affecting hydrolytic resistance and inhibiting the generation of crystalline points. It is the preferred choice for TPU processing thermal stabilizers.

For more product information, please contact our sales team: sales@chitec.com

Technical Article: Advanced Thermal Stabilizer for TPU Synthesis and Film Applications – Revonox^® U-5068L